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Shielding Material Cutting Service | Contract Cutting | Precision Cutting with Zünd G3 Plotter

From:  354,00 ( 297,48 excl. VAT)

Professional contract cutting for shielding materials made to measure. We process shielding fabrics, fleeces, foils, and magnetic field foils with maximum precision.

Thanks to state-of-the-art Zünd G3 cutting systems, we realize both industrial series and individual prototypes from 1 piece. Our digital workflow guarantees exact repeatability for research, development, and manufacturing.

Due to predominantly commercial requirements, the following volume prices are ex. VAT.

Delivery time: up to 4 working weeks | Project-based cutting – no right of withdrawal | Custom fixed-price offers from 200 cuttings

Setup Fee: € 270 | Volume-based pricing
Number of cuts Price per cut (excl. VAT)
1-2 € 25,00
from 3 € 10,00
from 10 € 9,17
from 50 € 7,50
from 100 € 5,00

 

PLEASE NOTE: Total calculation for tiered cutting prices is performed directly in the shopping cart.

Quantity | Total requirement of cuts

The total amount includes a € 270 setup fee. Due to system settings, the final price - including VAT - will only be displayed in the shopping cart and at checkout.

 30,00 ( 25,21 excl. VAT) each

Precision Cutting for EMI Shielding & Technical Textiles

The precise processing of shielding materials is crucial for the effectiveness of technical systems. We offer professional custom digital cutting for our entire range of roll goods.

With our high-performance Zünd G3 cutter, we meet the highest standards of industry, medical technology (research), and aerospace. Whether complex freeform shapes, delicate EMI (EMF) gaskets, or large-scale cutouts – we process your CAD data directly and without expensive tooling costs (die-cutting).

Your Advantages with the SFERICS® Cutting Service:

  • Material Diversity: Cutting of fabrics, fleeces, foils, and metallized textiles.
  • Precision: Minimum tolerances through digital control and specialized blade geometries.
  • Flexibility: From single pieces (prototyping) to industrial series production.
  • Efficiency: Optimum material utilization through professional nesting.

Specialized Cutting for Military and NATO Standards (HEMP Protection)

A core focus of our cutting service is the processing of high-performance materials such as A300 HEMP Shielding Fleece. This material meets the strictest requirements according to MIL-STD-188-125 (Protection against High-altitude Electromagnetic Pulse – HEMP).

We guarantee absolutely clean, dimensionally accurate cutting using specialized blade geometries on our Zünd G3 plotter, fully preserving the technological properties of the fleece for installation in shielded containers or enclosures.

Real-world Application Examples

  • Custom-fit RFID/NFC shielding for POS systems and scanner checkouts.
  • EMI (EMF) gasket components for shielded enclosures in electronics manufacturing.
  • Tailor-made shielding components for aerospace and yacht construction.
  • Individual sensor covers for industrial measurement environments.
  • Military Shielding: Precision cuts from A300 HEMP Fleece for components in protected IT infrastructures and critical mobile command centers according to NATO specifications.
Shielding Material Cutting Service | Contract Cutting | Precision Cutting with Zünd G3 Plotter
Shielding Material Cutting Service | Contract Cutting | Precision Cutting with Zünd G3 Plotter
Shielding Material Cutting Service | Contract Cutting | Precision Cutting with Zünd G3 Plotter
Zünd Digital Cutter

Technical Specifications & Data Delivery

For optimal results, we require your data in a vector-based format.

  • Preferred Format: AutoCAD (.dxf)
  • Alternative Formats: PDF, EPS, SVG (all formats must be vector-based)
  • Scale: 100% (Actual size in mm)
  • Maximum Dimensions: up to 85 cm width for materials from our own stock; up to 140 cm width for customer-supplied materials (contract cutting)

You can send us your files conveniently after ordering via e-mail or through our secure cloud upload.

Suitable Materials for the Cutting Service

MILITARY
STANDARD
-23%
REMAINING STOCK
REMAINING
STOCK
  REMAINING STOCK  
76 cm
152 cm
76 cm
152 cm
HOT
NEW
  ENVIRONMENTAL  
  PROTECTION  
HOT
HOT

FAQ | Frequently Asked Questions regarding Cutting Services

We primarily work with DXF files (AutoCAD). Alternatively, we can process vector-based PDFs, EPS, or SVG. It is crucial that the files are created at a 1:1 scale and contain no unnecessary path overlaps.

Yes, our service is designed for maximum flexibility. We produce from as little as one piece. This is ideal for product development or specialized research setups.

The Zünd G3 is considered the gold standard in digital cutting technology. Repeatability is within a few tenths of a millimeter. Specialized blades for technical textiles prevent edge fraying on most shielding materials.

By default, we cut materials from our own range to guarantee quality and correct parameters. Contract cutting of customer-supplied materials is possible after prior consultation and material testing (sample cut).

The fee covers the effort for data verification, preparing the cutting paths (nesting), machine setup, and material preparation. This allows us to professionally process even the smallest quantities.

With technical textiles and fabrics, slight material tension is inherent to the material. Generally, we achieve an accuracy of +/- 0.5 mm, depending on the material thickness and texture.

Yes, our cutting service is specifically designed for the requirements of the defense industry and high-frequency technology. We process materials such as A300 HEMP fleece, certified for protection against electromagnetic pulses (HEMP/NEMP). Digital cutting is performed exactly to your CAD specifications.

Yes, for commercial customers, we provide relevant documentation such as REACH, RoHS, or CoC (Certificate of Conformity) for the processed original materials from our stock.

For projects with a high number of individual cuts or particularly intricate geometries, we offer individual fixed-price solutions. Since such detailed requirements go beyond our standard cutting service, a prior technical consultation of your project is mandatory. Please request a custom quote.

Calculation of Cutting Costs

Costs are calculated transparently from the setup and the quantity-based price.

Setup fee

€ 270,00 (net)

1-2 pieces
€ 25,00

from 10 pieces
€ 9,17

from 100 pieces
€ 5,00

Request quote for large projects (> 500 cuts)

Prices per cut including up to 10 individual cuts. All prices net plus VAT. Delivery time EU-wide approx. 4 weeks.

Machine Technology

Zünd G3 Digital Cutter (Precision Plotter System)

Cutting Method

Oscillating Blade / Tangential Cutting (material-dependent)

Accepted File Formats

AutoCAD (.dxf), PDF, EPS, SVG – all formats must be vector-based

Max. Working Area

SFERICS shielding material portfolio: up to 850 mm; External contract cutting: up to 1.400 mm

Processable Materials

Shielding fabrics, fleeces, foils, magnetic field foils, metallized textiles

Specialized Compatibility

Cutting of A300 HEMP Fleece (certified for MIL-STD-188-125)

Repeatability

+/- 0.03 mm (Zünd G3 specification)

Positioning Accuracy

+/- 0,1 mm per meter

Edge Quality

Burr-free cutting due to specialized blade geometries

Documentation

REACH, RoHS, and CoC (Certificate of Conformity) available on request for SFERICS portfolio shielding materials

Data Transmission

Email, download link or secure SFERICS cloud upload

Q & A

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Shielding Material Cutting Service | Contract Cutting | Precision Cutting with Zünd G3 Plotter
Shielding Material Cutting Service | Contract Cutting | Precision Cutting with Zünd G3 Plotter
From:  354,00 ( 297,48 excl. VAT)