From Material Specialist to Systems Partner

In recent years, we have seen a significant increase in demand from the industrial, aerospace, and research sectors for ready-to-install components. Standard roll goods are often insufficient when high-precision gaskets or complex EMI shielding geometries are required.

The Solution: SFERICS® now offers professional contract cutting for all your shielding materials. We have expanded our facility with state-of-the-art digital cutting technology to bridge the gap between raw material and the finished assembly.

Whether you need intricate shapes for sensor housings or large-scale components for military IT infrastructure (MIL-STD-188-125) – we transform our high-end materials into your custom-fit solution.

Technology in Focus | The Zünd G3 Digital Cutter

The core of our production is the Zünd G3 Plotter. In the world of industrial processing, this system is recognized as the gold standard for precision and versatility.

  • No Die Costs: Unlike traditional die-cutting, no expensive tooling is required. Design changes can be implemented in seconds via software.
  • Maximum Material Efficiency: Through intelligent “nesting,” we minimize waste, ensuring the best possible yield from your valuable shielding materials.
  • Material Integrity: Specialized blade geometries prevent distortion or fraying of metallized fabrics and fleeces, maintaining full shielding effectiveness at the cut edges.
Zünd Digital Cutter

Applications & Potential

Our digital cutting services are specifically engineered for high-sensitivity sectors and meet the most stringent industrial standards:

Medical & Laboratory

High-precision shielding components for diagnostic equipment, sensitive laboratory sensors, and RF-shielded environments.

Industrial & Aerospace

Custom EMI solutions for avionics shielding, automotive electronics, and industrial manufacturing lines.

Critical Infrastructure

High-performance HEMP protection according to MIL-STD / NATO specifications for modern enclosure and facility construction.

Shielding Material Cutting Service | Contract Cutting | Precision Cutting with Zünd G3 Plotter
Shielding Material Cutting Service | Contract Cutting | Precision Cutting with Zünd G3 Plotter
Shielding Material Cutting Service | Contract Cutting | Precision Cutting with Zünd G3 Plotter
Shielding Material Cutting Service | Contract Cutting | Precision Cutting with Zünd G3 Plotter

Streamlined Ordering & Pricing

We have integrated the cutting service directly into our online shop to provide immediate cost transparency for prototypes and small series.

1. Select Material

Choose the right product from our wide range of fabrics, foils, or fleeces.

2. Configure Cutting Service

Use our service product to specify the number of cuts required.

3. Data Upload

Send us your DXF or vector data immediately after ordering. We will verify the technical feasibility.

Pricing Overview (Guideline)

  • Setup Fee: € 270 (net)
  • Cutting Price: from € 5 per cut (volume-dependent | net)
  • Contract cutting of customer-supplied materials (up to 140 cm width): On request
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Shielding Material Cutting Service | Contract Cutting | Precision Cutting with Zünd G3 Plotter

Cutting | Precision Services

Shielding Material Cutting Service | Contract Cutting | Precision Cutting with Zünd G3 Plotter

From: € 354,00 (€ 297,48 excl. VAT)

FAQ | Professional Insights into Shielding Material Cutting

Shielding materials such as metallized fabrics or HEMP fleeces are sensitive to mechanical stress. Precision digital cutting with the Zünd G3 prevents edge fraying and damage to the metallization layer. This is vital to ensure the required shielding effectiveness (SE) remains consistent to the very edge of the component.

Unlike die-cutting, digital plotting eliminates high tooling costs for dies. This makes the service highly economical for prototypes, small batches, and complex geometries. Furthermore, design modifications can be made instantly in the CAD file without additional costs.

Yes. Thanks to oscillating tools and the high positioning accuracy of the Zünd system, we can realize intricate EMI gaskets and complex freeform shapes. Limits are usually determined by the material properties (e.g., mesh size), not the machine itself.

Contract cutting (or CMT – Cut, Make, Trim) means we process not only our SFERICS® products but also materials provided by you. This is ideal for industrial clients who have specific roll goods in stock and require them to be precision-converted for series production.

We verify your DXF or vector data for technical feasibility. Through professional nesting, we ensure maximum material yield, significantly reducing project costs—especially for premium materials like magnetic field foils or HEMP fleeces.